Future biogas plants - Interaction between slurry seperation and biogas production

The main objective of the project was the identification and analysis of new technical concepts for centralized biogas plants, which would make them less dependant on organic waste supplies, and this be economically self sustained mainly on manure supplies.

Project description

The aim of the project is identification of new concepts for centralised and farm scale biogas plants that integrate pre-treatment technology, recycling and slurry separation, which makes plants less dependant on organic waste, and helps solving nutrient surplus problems in livestock manure. Based on traditional concepts technical and economic system analysis are accomplished to identify the most promising new concepts. New and interesting key components and processes are tested. Veterinary risk analysis are accomplished to ensure required sanitary standards are met. Finally comprehensive corporate and socioeconomic evaluation is carried out. Project structure: 0. Start and management of project. 1. Preliminary technical and economical analysis. 2. Options for increased gas yields by new innovative concepts. 3. Testing of new promising innovative components and processes. 4. Consequences for manure application in agriculture. 5. Veterinary risk analysis. 6. Corporate and socio-economic analysis of most promising concepts. Expected results: The project supports the development of technology towards plant concepts that integrate manure separation, and thereby contribute to solve the nutrient surplus problem in livestock manure, and simultaneously make biogas plants less dependant on organic waste

Results

The following work tasks have been finished: 1) Identification of technologies for pre-treatment, separation and recirculation. 2) Formulation of new technical concepts and their integration with agriculture. 3) Formulation of full-scale systems. 4) Development of veterinary risk model for assessment of transfer of pathogens. 5) Development of an economic model for comparative analyses of concepts and scenarios. 6) Assessment of environmental impacts and socio economic consequences. As a part of the project laboratories and pilot tests have been undertaken to estimate input-output relations in wet-oxidation, pressure boiling and re-circulation of fibre-fractions. The main conclusions from the economic analyses is that it is possible by on farm separation and pre-treatment at the biogas plant to improve economic performance of the system as a whole and thereby decrease the need for admixture of organic waste, or other high yielding biomasses. On the other hand the increase in economic results does not enable plants to be economic feasible solely on animal manure. The new plant concepts might give agriculture advantages in relation to handle surpluses of animal manure. The veterinary risk assessments show that a good effects can be archived from gasification and the new technologies on the condition that normal rules for transport and handling of slurry are fulfilled

Key figures

Period:
2004 - 2006
Funding year:
2004
Own financial contribution:
4.10 mio. DKK
Grant:
3.00 mio. DKK
Funding rate:
42 %
Project budget:
7.10 mio. DKK

Category

Oprindelig title
Fremtidens biogasanlæg - Samspil mellem gylleseparering og biogasproduktion
Programme
EFP
Technology
Bio and waste
Case no.
33030-0018

Participants

Fødevareøkonomisk Institut. Jordbrugets Driftsøkonomi - KU (Main Responsible)

Contact

Kontakperson
Christensen, Johannes (seniorrådgiver)
Comtact information
Fødevareøkonomisk Institut. Jordbrugets Driftsøkonomi - KU
Rolighedsvej 25
DK-1958 Frederiksberg C, Denmark
Christensen, Johannes (seniorrådgiver), 35286870, johannes@foi.dk
Øvr. Partnere: Danmarks JordbrugsForskning; Danmarks Fødevare- og Veterinærforskning; BioCentrum - DTU; Dansk Landbrugsrådgivning

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