Low-energy glazings
The aim of this project was to design and build an apparatus for evacuation and assembly of aerogel glazings up to 60 cm x 60 cm based on the proposed method. The key element of the method is the vacuum chamber in which the aerogel glazing is prior to mounting of the last glass pane.
The aim of the project is to make and test an apparatus for assembling of evacuated, monolithic silica aerogel and xerogel glazings. Hereby it is expected that a simple and cheap method for industrial production of evacuated aerogel glazings can be shown. The project is carried out in two major steps. The first concerns design and manufacturing of the apparatus. The second step will be different test of the apparatus itself and production of a limited number of aerogel glazings. During several national projects and two EU-JOULE 2 projects, there is developed aerogel and xerogel glazing which have very small cold bridge effect of the rim seal. In order to obtain a fast evacuation of the aerogel/xerogel material, which is crucial at an industrial production, a method has been sketched. And this method is applied in this project. The results of the project will be used to show benefits of the method and the project will serve as input for an EU-JOULE 3 proposal
The application of monolithic silica aerogel as transparent insulation material for windows has been ivestigated for some years. It has been realised that a major problem of an industrial production of aerogel glazings will be the time for evacuation of the aerogel material. However, in a previous EU project a promising method was proposed, so the time for evaluation could be reduced from several hours to a few minutes. The aim of this project was to design and build an apparatus for evacuation and assembly of aerogel glazings up to 60 cm x 60 cm based on the proposed method. The key element of the method is the vacuum chamber in which the aerogel glazing is prior to mounting of the last glass pane. This glass pane is kept above the rest of the glazing while the chamber is evacuated. When the desired gas pressure is reached the glazing is assembled and the chamber is ventilated. Due to the fast process, it can be considered as semi-online, and especially the capital cost is significantly lower for this method in comparison with a true online process. So hereby, a major obstacle is overcome with respect to a first industrial production of aerogel glazings. The apparatus has been constructed and built, and by means of this six aerogel glazings have been made and four of those can be considerd as fully succeeded. The reasons for the failure of the two glazings are perhaps due to the foil applied in the rim seal. The project serves the Danish input to a current EU projct, in which one of the main objectives is to develop a complete process for aerogel glazings of 60 cm x 60 cm covering both the aerogel and the glazing production
Key figures
Category
Participants
Partner | Subsidy | Auto financing |
---|---|---|
Scan-Gobain Glass A/S | ||
SCANGLAS A/S |
Contact
Bygning 118
DK-2800 Lyngby, Denmark
Ingerslev Jensen, Karsten (forskningslektor), 45934477, ibe@ibe.dtu.dk
Øvr. Partnere: Scan-Gobain Glass A/S; Scanglas A/S