Energy savings on industrial cooling tunnels by means of reduced ice formation on evaporators

After the initial process analyzes of cooling tunnels tested different types of coating for their ability to shed ice from the cooling surfaces, and the most suitable tested on a redesigned prototype in TI's climate chamber under realistic conditions. On that basis, designing an optimized prototype demonstrated on a Tican slaughterhouse.
The Lab test gives a accurate picture of the ideal conditions for the evaporater inside a cooling tunnel affect by heat, humid products.
Project description
After the initial process analyzes of cooling tunnels tested different types of coating for their ability to shed ice from the cooling surfaces, and the most suitable tested on a redesigned prototype in TI's climate chamber under realistic conditions. On that basis, designing an optimized prototype demonstrated on a Tican slaughterhouse.
Results

The Lab test gives a accurate picture of the ideal conditions for the evaporater inside a cooling tunnel affect by heat, humid products.

The test results show, that the frost formation is different than expected due to the frost primarily is on the spikes of the fins and grows up against the air flow direction.  

Frost formation is apparently not affected by nano-coating of the fins and it is concluded that coating is not a usagable solution for this situation.

It was expected, that a change of the fins edge geometry with an bevelling would reduce the frost formation, but the resultat shows the opposite. This phenomenon is also analysed with simulation programme ANSYS to show how the flow variates with the size of the drops and geometry of the fins.

The subsequent full-scale tests have showed that to be able to define the optimal geometry and design for frost front detector with functional mechanism for removing frost, there is a need for more testing.

Key figures

Period:
2011 - 2016
Funding year:
2011
Own financial contribution:
1.84 mio. DKK
Grant:
1.54 mio. DKK
Funding rate:
46 %
Project budget:
3.38 mio. DKK

Category

Oprindelig title
Energibesparelser på industrielle køletunneller ved reduktion af isopbygning på køleflader
Programme
ELFORSK
Technology
Energy efficiency
Case no.
ELFORSK 343-040

Participants

Teknologisk Institut (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
ALFA LAVAL COPENHAGEN A/S
Tican a.m.b.a.

Contact

Comtact information

Teknologisk Institut. Center for Køle- og Varmepumpeteknik
Gregersensvej 3
DK-2630 Taastrup
www.teknologisk.dk
 

Energiforskning.dk - informationportal for danish energytechnology research- og development programs.

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