Improved SOFC stacks: Power density, durability and modularity

SOFC technology potentially offers a clean and efficient way of producing electricity and heat from a wide selection of fuels. However, before SOFC can be introduced for larger stationary applications, further cost reduction and a strategy for scaling the present 1-3 kW SOFC stacks to 50-250 kW systems is needed.
Project description

SOFC technology potentially offers a clean and efficient way of producing electricity and heat from a wide selection of fuels. However, before SOFC can be introduced for larger stationary applications, further cost reduction and a strategy for scaling the present 1-3 kW SOFC stacks to 50-250 kW systems is needed. Stack components (WP1): Improved stack components will contribute to improve stack lifetime, facilitate the application of cells with more active cathode materials, and enable the design and build of high-power stacks for larger SOFC systems. Stacks and durability (WP2): SOFC stack technology has matured to the point where stack lifetime is now in focus. This work package aims at improving long term (greater than 3000 h) durability under realistic operating conditions, and at using cells with more active cathode materials. The reduced operating temperatures of these cells provide an alternative route to improved durability. Large SOFC systems: modularity and scalability (WP3): Based on the present 1 - 3 kW stack technology, this work package intends to develop designs for larger stacks relevant for SOFC systems in the 50 kW - 250 kW power range

Results
Within this project tools to evaluate and test SOFC stacks with respect to robustness during dynamic operations has been developed. From stack tests performed under dynamic conditions it was observed that the effect on degradation and failure seemed to be very little. The thermmo-mechanical models developed in this project in combination with the dynamic stack model was used in combination to understand why. The results clearly showed that the hardest stress field applied in the cells arises from the steady state operating point rather than from the dynamic condition. (Energy 11)

Key figures

Period:
2009 - 2010
Funding year:
2009
Own financial contribution:
8.78 mio. DKK
Grant:
12.73 mio. DKK
Funding rate:
59 %
Project budget:
21.51 mio. DKK

Category

Oprindelig title
Forbedrede SOFC stakke: effekttæthed, holdbarhed og modularitet
Programme
ForskEL
Technology
Brint and fuelcells
Project type
Forskning
Case no.
10207

Participants

TOPSOE FUEL CELL A/S (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
Danmarks Tekniske Universitet (DTU)

Contact

Kontakperson
Barfod, Rasmus
Comtact information

Topsoe Fuel Cell A/S
Nymøllevej 66
DK-2800 Kgs. Lyngby
www.topsoefuelcell.com
Tlf
. 45272330

Contact email
raba@topsoe.dk

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