Additive manufacturing (#D Print) of lage structures within the wind industry

Innovation and Concepts

The purpose is to develop and demonstrate additive manufacturing methodes in the wind industry. The methods are in this project tested on a Vestas blade section (8 meter I-beam). The methods shall after the project be further developed and tested by Vestas on a smaller blade. The mothods shall reduce LCOE and lead time within blades production.

Project description

This development and demonstration project is supported by AM research projects fund by Innovationsfonden and run by the partners in this project. The project happens in 2 steps:

  • Development and demonstration of AM of an I-beam in existing robotic det-up at the National Composite Center (NCC)
  • Development and demonstration of AM det up for the wind industry capable of producing an I-beam

The current way of manufacturing large composite structures in the wind industry is quite traditional. The focus is on manual labour and furthermore costly moulds are widely used, which increases LCOE, centalised production and lead time, while also putting a limit to the design freedom and sustomization in the wind industry.

Key figures

Period:
2016 - 2019
Funding year:
2015
Own financial contribution:
20.93 mio. DKK
Grant:
22.30 mio. DKK
Funding rate:
52 %
Project budget:
43.23 mio. DKK

Category

Oprindelig title
Additiv produktion (3D Print) af store strukturer indenfor vindindustrien
Programme
EUDP
Technology
Wind
Project type
Udvikling
Case no.
64015-0580

Dokumenter

Participants

VESTAS WIND SYSTEMS A/S (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
VESTAS WIND SYSTEMS A/S 1,22 mio. DKK 16,21 mio. DKK
Danmarks Tekniske Universitet (DTU) 6,28 mio. DKK 0,70 mio. DKK
SP GROUP A/S 1,36 mio. DKK 2,53 mio. DKK
Aalborg Universitet (Fredrik Bajers Vej) 5,89 mio. DKK 0,65 mio. DKK
NCC Danmark A/S 7,55 mio. DKK 0,84 mio. DKK

Contact

Kontakperson
Anders Kiel Laursen
Comtact information

Hedeager 42,

8200 Århus N

Contact email
ankll@vestas.com

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