Development of energy efficient hybrid evaporator system

Køle- og Varmepumpeteknik
The aim is to develop an energy-efficient hybrid evaporator system as an optimized combina­tion of a flooded and DX system. The system is expected to reduce the power consumption with 10-30% and be able to contribute with a saving potential of up to 150-200 GWh annually in industrial refrigeration plants.
The project has devised a new evaporator system focused on ammonia, which combines a flooded with a direct expansion (DX) system. By combining the two types of plant systems and together with optimization it is expected to achieve an improvement in energy efficiency compared to today's practice up to 30%.
Project description
The project will develop a new evaporator system focused on ammonia, which combines a flooded with a direct expansion (DX) system. The excellent properties of both systems are combined and at the same time the disadvantages of the two systems are virtually avoided. Work is undertaken to optimize the relationship between the flow and evaporation of the re­frigerant, the amount of refrigerant and pressure conditions. Optimizing the efficiency is done both at full and part load. By combining the two types of plant systems and together with optimization it is expected to achieve an improvement in energy efficiency compared to today's practice up to 30%. In addi­tion, it is expected that the concept can reduce the cost of industrial refrigeration plants with up to 25%.
Because of the reduced overheating and thus good efficiency as well as the Low Charge sys­tem it is expected that the concept will also be suitable for the market on commercial plants.
Results

The project has devised a new evaporator system focused on ammonia, which combines a flooded with a direct expansion (DX) system. The excellent properties of both systems are combined, and at the same time the disadvantages of the two systems are virtually avoided. Work is undertaken to optimize the relationship between the flow and evaporation of the refrig­erant, the amount of refrigerant and the pressure conditions.


By combining the two types of plant systems, and together with optimization, it is expected to achieve an improvement in energy efficiency compared to today's practice of up to 30 % de­pendent on the operating conditions. In addition, it is expected that the concept can reduce the cost of industrial refrigeration plants considerably.

Because of the reduced overheating and thus good efficiency as well as the Low Charge sys­tem, it is expected that the concept also will also be suitable for the market on commercial plants.

Key figures

Period:
2017 - 2018
Funding year:
2017
Own financial contribution:
0.60 mio. DKK
Grant:
0.80 mio. DKK
Funding rate:
57 %
Project budget:
1.40 mio. DKK

Category

Oprindelig title
Udvikling af et energieffektivt hybridfordampersystem
Programme
ELFORSK
Technology
Energy efficiency
Project type
Forskning
Case no.
ELFORSK 349-048

Participants

Teknologisk Institut (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
Alfa Laval Sweden
Svedan Industri Køleanlæg

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