Condition-based service concept for larger ventilation systems based on IoT operating and energy data

Common problems with larger ventilation systems include, for example, improper heat recovery, errors in air conditioning and heating, reduced fan efficiency and unnecessary pressure drop over filters due to contamination. A new state-of-the-art service concept based on IoT operating and energy data ensures significant and cost-effective electricity and heat savings.
The project has developed a new service concept for operational and maintenance monitoring for ventilation systems.
Project description

The project is developing a new service concept for operational and maintenance monitoring. Via IoT monitoring, the company's own service organization or a service company receives online operating and energy data for the individual ventilation systems, thus changing time-based maintenance to state-based maintenance.

Through IoT and continuous monitoring of the ventilation system's components and energy consumption, it is possible to ensure stable and energy-efficient operation of the ventilation plants to a greater degree than now. It will be, for example, allow the service technician to be notified in due time before changing filters based on a calculation of residual life based on current pressure losses, as well as information about the future need for filters for the given plant will be able to access the filter supplier so that the filters are delivered to the point of delivery in due time. Corresponding possibilities will be present for the other plant components such as blowers, belts, bearings, pumps and valves.

The project develops, tests, demonstrates and evaluates IoT based operational monitoring as part of a resource-saving service concept for existing and new ventilation systems. Including a diagnostic tool that online provides the company and service technician with reports of irregularities, and the likely cause, as well as suggestions for action that optimize plant operations to simplify and optimize the service process.

Results

The project has developed a new service concept for operational and maintenance monitoring. Through IoT monitoring, the company's own service organization or a service company receives online operating and energy data for the individual ventilation systems, thus changing time-based maintenance to state-based maintenance.

Through IoT and continuous monitoring of the ventilation system's components and energy con-sumption, it is possible to ensure stable and energy-efficient operation of the ventilation plants to a greater degree than now. It will be, for example, allow the service technician to be notified in due time before changing filters based on a calculation of residual life based on current pres-sure losses. Corresponding possibilities will be present for the other plant components such as blowers, belts, bearings, pumps and valves.

The concept includes a diagnostic tool that online provides the company and service technician with reports of irregularities, and the likely cause, as well as suggestions for action that optimize plant operations to simplify and optimize the service process.

The project has developed, tested and demonstrated at existing CAV and VAV ventilation sys-tems.
In future the IoT based operational monitoring concept can be used for energy efficient, and cost and resource saving service for ventilation systems.

Key figures

Period:
2018 - 2020
Funding year:
2018
Own financial contribution:
1.12 mio. DKK
Grant:
1.28 mio. DKK
Funding rate:
53 %
Project budget:
2.40 mio. DKK

Category

Oprindelig title
Tilstandsbaseret servicekoncept for ventilationsanlæg baseret på IoT drifts- og energidata
Programme
ELFORSK
Technology
Energy efficiency
Project type
Forskning
Case no.
ELFORSK 350-025

Participants

Teknologisk Institut (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
IBM Danmark ApS
JT3 Klima A/S
IDA Mødecenter A/S
DEAS

Energiforskning.dk - informationportal for danish energytechnology research- og development programs.

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