Development of new types of low energy windows of composites materials

Institut for Byggeri og Anlæg (DTU Byg)

The project develops an entirely new type of frame/sill design in, for instance, glassfibre-reinforced polyester to create a light, strong, corrosion-resistant and energy-efficient window design in combination with low-energy panes. In this way, the project aims at promoting window solutions with a positive energy contribution and long life.

Project description

The object of the project is to form the basis of the development of Danish windows with a positive net energy gain and a long life. The development of better frame constructions with regard to energy has not kept up with the development in the glazing area. Therefore, windows are not nearly as good as the glazing in these. Several research projects have concluded that the solution to this problem is a narrow frame construction. The project will focus on developing these frame constructions in composite materials used in combination with different types of 2 and 3-layer energy glazing. The composite material, e.g. fibre glass reinforced polyester, is a complex material that is light, strong and resistant to corrosion, with low thermal conductivity, which makes it extremely suitable for window profiles. In co-operation with interested Danish window manufacturers and Fiberline Composites A/S, which is an international manufacturer of fibre glass reinforced polyester profiles, generally usable proposals for frame profiles and assemblies of these etc. plus concrete complete window solutions of composite materials are to be developed. This development will support both the present and the future (2010 and 2015) tightened energy requirements in the building regulations. The large quick energy savings are achieved by using better windows at window renewal in existing buildings

Results
The background for the project was the tightened energy demands in the Danish Building Regulations, which had and still has the objective to encourage the development of energy efficient building constructions, and at the initiation of the project only a few window products were applicable in low energy buildings class I and II. The aim of the project was therefore to develop specific proposals to frame constructions in glass fibre reinforced polyester that could be combined with both double- and triple-glazing. The project was executed in collaboration with the material producer Fiberline Composites A/S and all the Danish window producers were invited to participate. A few composite window products have been developed during the project, where the producer Pro Tee A/S has launched their product, and another producer is expected to launch it in the middle of 2010. The project treats among other things, apart from the thermal aspect, the hinges and the assembling, and did in total for all reports and articles result in four outward and two inward opening frames. The proposals could be used in all types of windows, but the calculations performed in the detailed simulation programs are based on the standard window size 1230 x 1480 mm. The calculations revealed that it was possible to improve the energy balance, Eref, from -4 to 19 kWh/m2, by replacing a 98 mm wooden frame with a 29 mm composite frame. Likewise was the total annual energy consumption for an office building improved from 30 to 28 kWh/m2 per year and for a single family house from 68 to 57 kWh/m2 per year. The performance of the launched products has been calculated in detailed simulation programs, and the results from these calculations have created basis for a CE-classification, which made it unnecessary to make tests to document the U-values. The project has consequently stimulated the development of the launched composite window products to achieve better energy performances, and is thereby expected to improve the development of window products in the next few years and the future

Key figures

Period:
2007 - 2010
Funding year:
2007
Own financial contribution:
0.38 mio. DKK
Grant:
1.08 mio. DKK
Funding rate:
74 %
Project budget:
1.45 mio. DKK

Category

Oprindelig title
Udvikling af nye typer energivinduer af kompositmaterialser
Programme
EFP
Technology
Energy efficiency
Case no.
33033-0067

Participants

Danmarks Tekniske Universitet (DTU) (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
No entries available.

Contact

Kontakperson
Svendsen, Svend
Comtact information
Danmarks Tekniske Universitet. Institut for Byggeri og Anlæg (DTU Byg)
Brovej bygn. 118
DK-2800 Kgs. Lyngby, Danmark
www.byg.dtu.dk
Svendsen, Svend , 45251700, ss@byg.dtu.dk
Øvr. Partnere: Fiberline Composites A/S
Contact email
ss@byg.dtu.dk

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