Improved process control through online analyses of biofuel pellets

Methods are devised for online control of biofuel pellet quality using, for instance, mechanical durability, fine particles, pellet density and length and particle size as parameters. The new methods will make it possible to check pellet quality during production at the supplier’s premises and during combustion at the plants.

Project description

The aim of the project is to develop on-line methods for determination of physical characteristics of biofuel pellets e.g. durability, fine particles, pellet density, pellet length and particle size. The on-line measurements are based on the vibration technique. Sensors (accelerometers) are placed on the production equipment recording vibrations from the process equipment and the pellets. Reference measurements are based on the methodology described in the relevant Technical specifications (TS) for determination of quality of solid biofuel. Subsequent data analysis is performed with multivariate data analysis techniques. Fast and reliable information of fuel quality is essential for facilitating trade and improved process control during combustion and production of pellets. Recently, the European Standardisation Committee (CEN) issued a number of TS's for determination of quality of biofuel pellets. Common for the TS's is that they describe off-line methods. However, the time lag between the time of sampling and time of analysis in practise render improvements of the process control. The results from the project is expected to improve the possibilities of on-line control of pellet quality both in the production plants and the energy plant

Results
This project studied fuel pellet production at Statoil’s wood pellet factory in Saeffle (Sweden) and at the straw production line at Køge Biopillefabrik. Process equipment vibrations can be measured by accelerometers and converted into data via multivariate modelling. Based on the results, developing a methodology for classifying good and bad pellets seems viable, particularly in respect of mechanical strength and dust share. However, the method holds greater potential and should undergo further long-term testing and development work before being implemented in commercial plants

Key figures

Period:
2007 - 2008
Funding year:
2007
Own financial contribution:
1.47 mio. DKK
Grant:
1.50 mio. DKK
Funding rate:
50 %
Project budget:
2.97 mio. DKK

Category

Oprindelig title
Forbedret proces kontrol gennem on-line analyser af biobrændselspiller
Programme
EFP
Technology
Bio and waste
Case no.
33033-0118

Participants

Københavns Universitet (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
No entries available.

Contact

Kontakperson
Daugbjerg Jensen, Peter
Comtact information
LIFE - KU. Center for Skov, Landskab og Planlægning
Hørsholm Kongevej 11
DK-2970 Hørsholm
Daugbjerg Jensen, Peter , 72201340,
Øvr. Partnere: Teknologisk Institut; Vatenfall A/S. Nordic Generation; Statoil A/S

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