The use of laser doppler velocimetry (LDV) to improve district heating measurement, metering and operation

It has been demonstrated that flow in large district heating pipes can be measured using LDV. The results of the project indicate strongly that the method is relevant for future check or control of flow meters in district heating systems, with the advantages this gives with regard to better control of district heating distribution and a fair method of billing heat consumption.

Project description

Aim: 1) To develop a suitable basis for in-situ control and calibration of large heat meters, which today can not be calibrated, and to test this basis on specific installations. 2) To ensure improved operational control of Danish district heating networks by creating a closer interaction between the heat output of the supply plant and actual heating requirements. 3) To contribute to continued improvement of overall measurement accuracy for billing purposes in order that the deviations permitted today between to neighbouring billing meters can be reduced. Project programme: The project is divided into the following phases: 1) Planning a detailed development and test programme. 2) Development and establishment of facilities. 3) Laboratory LDV analyses and reference measurements. 4) LDV measurements in-situ on large meters and in calibration laboratories. 5) Additional analyses and evaluation. 6) Reporting and knowledge dissemination. Status: In the Danish district heating supply network it is a general problem that large district heating meters are difficult to calibrate, i.e. difficult to dismount or calibrate on site. There are approximately 1000 large meters in the Danish district heating system, and the majority of the heat produced is billed according to these meters. With an annual Danish district heating production of about 90 PJ, metering errors are a very important factor with regard to billing between the heat manufacturer and the heat supply company. With Laser Doppler Velocimetry (LDV) it is possible to obtain a detailed knowledge of flow profiles in meters etc and is a technology that can be applied in solving problems with control and calibration of large meters. In addition, LDV can contribute to improved knowledge about flow conditions during the calibration of meter and can be of importance to inlet and other installation conditions etc. Application of results: It is expected that the results of the project will be used by heating plants in order to ensure calibration of large heat meters, and by meters manufacturers in their development work. The project aims at developing a tool for calibration of large meters that can not be calibrated today

Results

Measurements from large district heating (DH) flow meters are used as a basis for controlling the supply of district heat and as a basis for billing heat consumption and it is important that they measure correctly. For meters used for control purposes this is important with regard to energy consumption, whilst for meters used for settling bills it is important for the parties involved that billing is based on reliable measurements. During the course and influence of time, DH meters can become inaccurate and in the worst case deviate so that the registered flow rate and energy consumption is not the same as the correct values. In Denmark and throughout the DH sector generally, it is a difficult task to remove large district heating meters for calibration. Calibration with hot water is not possible in Denmark or abroad and no suitable method for on-site calibration has been available. Laser Doppler Velocimetry (LDV) measures the speed of tiny particles in a flowing fluid (i.e. water), by using two laser beams that cross each. An interference pattern is formed at the intersection of the two beams and as moving particles pass through this pattern they reflect light which is detected and transformed to a speed. A flow profile can be determined by taking measurements across the diameter of the pipe and the volume flow can be calculated. Modern LDV systems are compact and robust and fibre optics allow free movement of the laser probe, making the technology suitable for in-situ check and calibration of large district heating flow meters. This application has been illustrated and developed during the project. Results indicate that LDV measurements can be made with an accuracy of approximately +-0.5% for flow velocities over 1.5 m/s and ±1% for lower flow velocities. This is a vast improvement compared with the legal measurement demands for installed district heating meters, which stipulate 2 x +-3% = +-6% for nominal flow rates and ±10% for minimum flow rates. It is believed that further improvements can be made to the robustness of LDV measurements and their accuracy through increased practical experience and using improved measurement strategies. Improved equipment and methods of data analysis will also contribute to better measurements. There is scope for further work with regard to measurements close to the pipe walls, where reflections and uncertainty about determining the measurement starting point can make measurements difficult. To conclude, it has been demonstrated that flow in large district heating pipes can be measured using LDV. The results of the project indicate strongly that the method is relevant for future check or control of flow meters in district heating systems, with the advantages this gives with regard to better control of district heating distribution and a fair method of billing heat consumption. Similarly the use of LDV will also be suitable for checking large cold water meters as well as being a useful tool for improving the accuracy of meter calibration in general

Key figures

Period:
1999 - 2002
Funding year:
1999
Own financial contribution:
2.72 mio. DKK
Grant:
1.00 mio. DKK
Funding rate:
27 %
Project budget:
3.72 mio. DKK

Category

Oprindelig title
Forbedret fjernvarmemåling og driftsoptimering ved anvendelse af LDV
Programme
EFP
Project type
Udvikling
Case no.
1323/99-0023

Contact

Kontakperson
Drysdale, Andy
Comtact information
Teknologisk Institut. Energidivisionen
Kongsvang Alle 29
DK-8000 Århus C, Denmark
Drysdale, Andy (ing.), 89438556, andy.drysdale@teknologisk.dk
Øvr. Partnere: Aalborg Kommune; Esbjerg Kommune; Odense Kommunale Fjernvarmeforsyning; Energi Randers; Århus Kommunale Værker; Frederiksberg Kommune; Centralkommunernes Transmissionsselskab I/S (CTR); Vestegnens Kraftvarmeselskab I/S (VEKS); Trekantområdets Varmetransmissionsselskab I/S (TVIS); Danske Fjernvarmeværkers Forening (DFF); Brunata A/S; Kamstrup Energi; Danfoss A/S; Dantec Measurement Technology A/S; Danmarks Tekniske Universitet; EnergiGruppen Jylland; Københavns Energi

Energiforskning.dk - informationportal for danish energytechnology research- og development programs.

Logo innovationsfonden
Logo for EUDP
Logo for elforsk