Optimal flue gas cooling in small plants for combustion of biomass and domestic fuel oil

 In this project enhancement of heat transfer in turbulent heat flow in pipes and ducts is investigated. The enhancement is realised using turbulators.

Project description

The project deals with the convection part of small boilers for firing with wood or boilers for domestic fuel oil. Modern burner technology allows for higher velocities and for higher pressure drops in boilers. At the same time the machining of boilers to day is of high precision and the boilers are sealed totally. This means, that - from a safety point of view- the flue gas heat exchangers can be designed to a much higher pressure loss. The project deals with heat exchangers, that easily can be cleaned and is concentrated on flow inside tubes and channels. The project includes. -Investigation of different inserts in different cross-sections -Investigation of different internal ribs and fins inside tubes -Investigations of varying the cross section along the length of the pipe. -Investigation of inlet and outlet pressure drop The methods used will be calorimetric measurements in water cooled channels with hot air, cold air or with flue gas. Measurements on heat exchangers integrated in complete boilers. Further- if necessary - laser sheet visualisation and cfd calculations will used on details

Results

Most of the energy production in Denmark is based on combustion and cooling of flue gas. Cheap and efficient design of flue gas heat exchangers is therefor of great interest. In this project enhancement of heat transfer in turbulent heat flow in pipes and ducts is investigated. The enhancement is realised using turbulators. There has been emphasised on a variety of different types rather than parametric study on variations in few types. This has been fruitful as new types have found that are very efficient, high heat transfer, low pressure drop and even cheaper than earlier used types. An example of a corrugated pipe with an insert has been tested also with a very promising result. A literature study is included. Examples of use in different applications have been investigated theoretically: oil and solid fuel fired (domestic) boilers and flue gas coolers for motor-based combined heat and power systems. Results from the project are now planned to be used in BAXI' products, but will be available for others also

Key figures

Period:
1999 - 2001
Funding year:
1999
Own financial contribution:
0.85 mio. DKK
Grant:
0.80 mio. DKK
Funding rate:
49 %
Project budget:
1.65 mio. DKK

Category

Oprindelig title
Optimal røggaskøling i mindre anlæg for fyring med biomasse og olie
Programme
EFP
Technology
Bio and waste
Project type
Udvikling
Case no.
1323/99-0009

Participants

Teknologisk Institut (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
HS-Tarm A/S

Contact

Kontakperson
Paulsen, Otto
Comtact information
Teknologisk Institut. Energidivisionen
P.O. Box 141
DK-2630 Taastrup, Denmark
Paulsen, Otto , 43504350, Otto.Paulsen@teknologisk.dk
Øvr. Partnere: HS-Tarm A/S

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