Optimization of pipelines for marginal fields

The overall purpose was a cost reduction regarding carbonate exploitation from marginal oil and gas fields in the Danish sector of the North Sea. The project concerns development and testing of a sectional pipeline system for connection between established fields/platforms and marginal fields.

Project description

The main costs of oil- and gas production from marginal fields are partly the cost for the well completion and partly the cost for pipelines. The objective of this project is to show a cost-reduction for marginal fields by utilizing bundle pipelines in sections (in length) which by use of connection mechanisms are joined to the full pipeline system. The pipeline bundle consists of a carrier pipe with the product pipes and control lines inside. The advantage of the bundle technique is the low installation cost. The installation and eventual later relocation for reuse at another fiels are carried out by towing. The project consists of the following main phases: 1) Examination of existing methods and their applicability for marginal fields. 2) Development and Design of pipeline bundle section system and a connection mechanism which can be operated without diver assistance. Development of erosion protection. 3) Cost analysis, comparison with traditional systems. 4) Building of prototype connection mechanism and bundle terminations. Fullscale test of system, installation method and erosion protection. The outcome of the project will be the development and testing of critical components of a system for reduction of costs of marginal fields development

Results

The overall purpose of the project was a cost reduction regarding carbonate exploitation from marginal oil and gas fields in the Danish sector of the North Sea. The project concerns development and testing of a sectional pipeline system for connection between established fields/platforms and marginal fields. By use of conventional technology marginal field exploitation is unprofitable. Expecially, development of a diverless prototype system and possible system re-use have resultet in cost reductions. The developed system consists of sectional pipelines bundles, i.e. the flowlines are routed inside a carrier pipe. A connection system for the bundle sections has been developed as well as a separate connection tool for connection of flowlines. Flowlines are terminated in a pipeline connector. The project included development of an alternative connector with a higher degree of freedom than conventional connectors. The connector has been produced and tested with success. A prototype of the complete system is designed, manufactured and tested. Initial tests and test of the separate components have been carried out onshore before offshore subsea installation and testing of the complete system. Test results confirm the system's fundamental applicability and have subsequently induced constructive improvements. The improvements can be used to develop the system towards full offshore applicability and/or to development of simplified and stronger connections for use with traditional pipeline systems

Key figures

Period:
1996 - 1999
Funding year:
1996
Own financial contribution:
2.27 mio. DKK
Grant:
2.60 mio. DKK
Funding rate:
53 %
Project budget:
4.87 mio. DKK

Category

Oprindelig title
Optimering af rørledninger for marginale felter
Programme
EFP
Technology
Other
Project type
Udvikling
Case no.
1313/96-0009

Participants

LIC Engineering A/S (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
Danmarks Tekniske Universitet (DTU)

Contact

Kontakperson
Ottesen Hansen, N.E.
Comtact information
LIC Engineering A/S
Østergade 4, st. tv
DK-6700 Esbjerg, Denmark
Nedergaard, Henrik ; Projektleder: Ottesen Hansen, N.E. , 75181688,
Øvr. Partnere: Danmarks Tekniske Universitet. Institut for Skibs- og Havteknik

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