Substation with electric heat for ultra-low temperature district heating

Energi, 1902

Development and demonstration of a substation with electric heat for an ultra-low temperature district heating system. The electric heater raises the hot tap water the last degrees to a desired level. It enables a very low heat loss in the pip network and the possibility of much greater.

Main objective of the present project is to develop and demonstrate a new concept for the future district heating (DH) networks, which in present project is named 5th generation district heating system. In the present 5th generation- / ultra-low temperature DH system, the supply temperature is 40°C and the return temperature is down to 25-30°C. A prototype DH substation with instantaneous heat exchanger and built-in electric heater for producing domestic hot water (DHW) in the house at a temperature >45°C is developed, tested and demonstrated.
Project description

A new district heating (DH) concept ("5th generation DH) will be developed and demonstrated: New type DH substation with instantaneous heat exchanger and built-in electric heat for an ultra-low temperature DH system. Advantages:

  1. More than 50 % lower heat loss in the DH network compared to traditional system designs
  2. Increased potential for renewable energy (RE) and waste heat resources, as well as higher efficiency in heat pumps, geothermal energy, ect.
  3. Greater capacity in the district heating network
  4. Reduced investment costs for new pipe network due to smaller pipe dimensions

The concept includes power consumption, to a small extent, for partly heating of the domestic hot water heating. However the power consumption is here not seen as a disadvantage, especially if the power is based on RE.
The main project activities:

  • Determination of prototype design
  • Development of prototype at Danfoss
  • Testing at Danish Technological Institute in the EnergyFlexHouse
  • Measurements and analysis – final prototype design
  • Analysis of advantage of the electric heat concept vs. traditional and low-temperature DH
  • Full scale demonstration in 5-10 houses connected to a network with a central mixing shunt
  • Measurements and analysis of demonstration
  • Dissemination and market introduction
Results

Overall objectives of the project are:

  • Development of a prototype of a new district heating unit suitable for a supply temperatur of 40°C with an electric booster for the domestic hot water
  • Small-scale demonstration in five (5) detached and existing single-family houses in Odder, Jutland
  • Continuous operation, data measurement, data collection and regular data analysis of the ultra-low district heating network for up to a year
  • Demonstrate and calculate the actual reduced heat loos from the existing district heating network
  • Demonstrated and calculated the actual share of electricity for producing domestic hot water in relation to the amount of room heat.


Main results from the project are:

  • It works all year and keeps a high DHW comfort in the houses without complaints from the residents
  • The electrical share is only 2-7 % of annual heating energy to the houses
  • Reduced DH heat loss by approx. 50 % compared to traditional district heating network m80/40/8°C
  • Possible to use in both low-energy but also in existing buildings
  • Enables an easy way of using low-grade heat sources and introducing electricity to the district heating network.

Key figures

Period:
2014 - 2016
Funding year:
2013
Own financial contribution:
1.28 mio. DKK
Grant:
0.90 mio. DKK
Funding rate:
41 %
Project budget:
2.18 mio. DKK

Category

Programme
EUDP
Technology
Energy efficiency
Case no.
64013-0554

Dokumenter

Participants

COWI A/S (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
COWI A/S 0,15 mio. DKK 0,27 mio. DKK
Danfoss A/S 0,16 mio. DKK 0,57 mio. DKK
Teknologisk Institut 0,22 mio. DKK 0,13 mio. DKK
Odder Varmeværk a.m.b.a. 0,36 mio. DKK 0,31 mio. DKK

Energiforskning.dk - informationportal for danish energytechnology research- og development programs.

Logo innovationsfonden
Logo for EUDP
Logo for elforsk