Kalundborg Next

New Bio Solutions

This project aims at developing a sustainable and competitive lignocellulose based microbial oil technology for production of renewable biofuels. The project will demonstrate the production of microbial oil from lignocellulosic sugars produced from straw and will provide the necessary techno-economic data for scale-up to commercial scale.

The KANE project was aimed at developing a sustainable and competitive lignocellulose based microbial oil technology for production of renewable biofuels. The project was to demonstrate the production of microbial oil from lignocellulosic sugars produced from straw and would provide the necessary techno-economic data for scale-up to commercial scale.
Project description

This project aims at developing a sustainable and competitive lignocellulose based microbial oil technology for production of renewable biofuels. The project will demonstrate the production of microbial oil from lignocellulosic sugars produced from straw and will provide the necessary techno-economic data for scale-up to commercial scale.

In the project, lignocellulose based microbial oil technology is optimized and demonstrated by combining knowhow in Inbicon's pre-treatment technology and Neste Oil's Microbial Oil Technology. Inbicon's pre-treatment technology will be optimized to produce lignocellulosic sugars to feed the microorganisms in Neste Oil's Microbial Oil process, and the new Inbicon Version II ethanol process will be run as a reference. As a part of the project, Inbicon's Kalundborg demonstration plant is retrofitted for the sugar platform for this purpose. The sugar streams produced will be characterized and delivered to Neste Oil for conversion to oil by microorganisms. The performance of the microorganisms to produce oil from the lignocellulosic sugars will be optimized. Microbial oil is further refined to high quality drop-in paraffinic biofuels, renewable diesel and jet-fuel, using Neste Oil's proprietary NExBTL technology. The quality of the lignin output from the new process will also be monitored.

Results

The project was to use and develop technologies from two leading industrial companies and combine the knowledge and the operating facilities in Denmark and Finland to achieve the project objectives. In the project, lignocellulose based microbial oil technology was optimized and demonstrated by combining knowhow in Inbicon's pre-treatment technology and Neste Oil's Microbial Oil Technology. Inbicon's pre-treatment technology was to be optimized to produce lignocellulosic sugars to feed the microorganisms in Neste Oil's Microbial Oil process, and the new Inbicon Version II ethanol process was to be run as a reference. As a part of the project, Inbicon's Kalundborg demonstration plant was to be retrofitted for the sugar platform for this purpose. The sugar streams produced were characterized and delivered to Neste Oil for conversion to oil by microorganisms. The performance of the microorganisms to produce oil from the lignocellulosic sugars was to be optimized. Microbial oil was further to be refined to high quality drop-in paraffinic biofuels, renewable diesel and jet-fuel, using Neste Oil's proprietary NExBTL technology.

The KANE project was kicked off in March 2014 and was to continue through Medio 2017.

Unfortunately the process of converting lignocellulosic sugars to microbialoil proved to be less cost effective than anticipated, why the project was effectively put on hold in the autumn of 2014.

Efforts to re-scope and resuscitate the project proved unsuccessful why the project was effectively terminated.

Key figures

Period:
2014 - 2016
Funding year:
2013
Own financial contribution:
23.13 mio. DKK
Grant:
7.50 mio. DKK
Funding rate:
24 %
Project budget:
30.63 mio. DKK

Category

Oprindelig title
Kalundborg Next
Programme
EUDP
Technology
Bio and waste
Project type
Demonstration
Case no.
64013-0177

Dokumenter

Participants

Ørsted A/S (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
Ørsted A/S 7,50 mio. DKK 23,13 mio. DKK

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