ReLife- Methodology for assessment of remaining life time of wind turbine blades based on damage state

Institut for Vindenergi
The purpose is to develop a new methodology for the assessment of the remaining useful life of wind turbine rotor blades individually, based on their individual damage states. The methodology is particularly relevant for turbines approaching their original design life (20 years). It will enable most turbines to have their service life extended by 10-15 years, thereby lowering the levelized cost of energy.
Project description

The overall purpose is to establish tools that can be used to assess the remaining useful life of wind turbine rotor blades individually. Then, it becomes possible to extend the service life of most wind turbine blades beyond their original 20 years’ service life, say by additionally 10-15 years. 

The work program includes non-destructive evaluation methods that can uncover damage inside blades, destructive materials testing to measure the mechanical properties of aged materials

and fracture mechanics-based models that can predict how fast the detected damage will grow in the future under static and cyclic loading. Combined, the technologies enable the calculation of how long time it takes until a blade with a given damage fails. The methodology will be demonstrated on older wind turbine blades having been in service for more than 20 years.

Wind turbine owners are the primary users of the proposed methodology. They will earn more money by selling more electricity from the same turbines for several years more than it was original planed. Additional economic benefits could be new business areas such as non-destructive inspection (detection of damages) and consultants that calculates the remaining useful blade life from the damage state of blades.

Key figures

Period:
2020 - 2024
Funding year:
2019
Own financial contribution:
6.89 mio. DKK
Grant:
11.55 mio. DKK
Funding rate:
63 %
Project budget:
18.44 mio. DKK

Category

Oprindelig title
Relife - Metodik til vurdering af den resterende levetid for vindmøllevinger baseret på skadestilstand
Programme
EUDP
Technology
Wind
Case no.
64019-0543

Participants

Danmarks Tekniske Universitet (DTU) (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
Danmarks Tekniske Universitet (DTU) 7,61 mio. DKK 0,85 mio. DKK
Bladena ApS 1,36 mio. DKK 0,91 mio. DKK
Force Technology 1,68 mio. DKK 2,52 mio. DKK
Ørsted Wind Power A/S 0,64 mio. DKK
DET NORSKE VERITAS. DANMARK A/S 0,24 mio. DKK 0,44 mio. DKK
LM WIND POWER A/S 0,08 mio. DKK 0,20 mio. DKK

Contact

Kontakperson
Bent F. Sørensen
Comtact information

Bygning 228, Frederiksborgvej 399
Roskilde
Postnr.: 4000
Telefon: 21429438/46775806

Contact email
bsqr@dtu.dk

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