Second generation alkaline electrolysis

Energy technology research development and demonstration of 2nd generation alkaline electrolysis by: Improved electrode efficiency. Higher operation temperature. Higher operation pressure. Improved stack architecture. Modular design for easy up scaling.

Project description

The research will be on higher operation temperature, improved electrodes by electrochemical plating, powder technology and ceramic materials. Industrial development will be on higher pressure, improved stack architecture and modular design for easy up scaling (20 to 200kW). The target is an efficiency of 88% and a price reduction of more than 50 % on the electrolyser stack. Demonstration will take place by substituting a 1st generation stack installed at H2College by the 2nd generation stack developed in this project. H2College has 66 passive houses at the campus of Århus University in Herning, powered by hydrogen made from water and wind power. The outcome of the project will be improved technologies for alkaline electrolysers which will be used for applications for patents and utilized commercially by GreenHydrogen.dk as well as a demonstration of the 2nd generation technology performance

Results

Today Alkaline electrolysis is the most common technology within the industrial production of hydrogen but the price and efficiency must be improved in order for it to be a bigger part of the energy system. By improving the efficiency of electrodes, increasing the pressure and temperatures and furthermore improving the stack and system architecture, the project aims at reducing the altogether price at the electrolysis plant. The work will be implemented in cooperation with AU Herning Center for energy technology, DTU Mechanics, DTU energy converting, Force Technology and GreenHydrogen.dk. The project has developed tree different technology tracks for production of electrolysis: A galvanotechnic, a track with plasma spray by an atmospheric pressure and a track which contains all new cells with a 250 degrees Celsius and a 40 bar. In all three tracks the project has achieved cell efficiency at 95-97 %, which is more than the 88 %, which was the goal at start of the project. For the first to tracks this means that the stack efficiency at 88 %, which is the 2013 Danish roadmap goal for alkaline electrolysis, can be reached. The last of the tree tracks is still at is first cell stadium, which was predicted in the beginning of the project. The outcome of the project has led GreenHydrogen, whom is in the process of commercializing electrolysis plant for the energy conversion, to work furthermore with the galvanic method, because of its potential to reach the lowest production costs within short-terms. The results of this project will be handed over to a new line of projects, were the production of electrolysis will be optimized and the plant up scaled so that it can be used for storage of wind energy. (Forskning i Bioenergi, Brint og Brændselsceller), nr. 42, december 2012)

Key figures

Period:
2009 - 2012
Funding year:
2008
Own financial contribution:
2.66 mio. DKK
Grant:
9.50 mio. DKK
Funding rate:
78 %
Project budget:
12.16 mio. DKK

Category

Oprindelig title
2. generation alkalisk elektrolyse
Programme
EUDP
Technology
Brint and fuelcells
Case no.
63011-0200

Participants

Hydrogen Innovation and Research Center, HIRC (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
Danmarks Tekniske Universitet (DTU) 1,93 mio. DKK
Force Technology 1,84 mio. DKK 1,14 mio. DKK
Green Hydrogen Systems A/S 2,59 mio. DKK 1,11 mio. DKK
Hydrogen Innovation and Research Center, HIRC 0,77 mio. DKK 0,33 mio. DKK
Danmarks Tekniske Universitet (DTU) 2,38 mio. DKK 0,08 mio. DKK

Contact

Kontakperson
Yde, Lars
Comtact information

Hydrogen Innovation and Research Center, HIRC
Birk Centerpark 40
DK-7400 Herning
www.hirc.dk
Yde, Lars Technical manager, 20739967, ly@hirc.dk
Øvr. Partnere: GreenHydrogen. dk; Danmarks Tekniske Universitet. Risø Nationallaboratoriet for Bæredygtig Energi (Risø DTU); Danmarks Tekniske Universitet. Institut for Planlægning, Innovation og Ledelse (DTU Management); Force Technology

Contact email
larsy@hih.au.dk

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