Commercial polymer solar cells for stand-alone applications

This project will commercialize polymer solar cells for stand-alone applications. Mekoprint A/S and DTU

Energy Conversion will take polymer solar cells to a stage, where their unique properties can be used in

products such as a self powered wireless sensor made as a sticker. This stage is a step towards bulk

energy production.

This project will commercialize polymer solar cells for stand-alone applications. Mekoprint A/S and DTU Energy Conversion will take polymer solar cells to a stage, where their unique properties can be used in products such as a self powered wireless sensor made as a sticker. This stage is a step towards bulk energy production.
Project description

This project is the third phase in a series of EUDP projects aiming for commercialization of polymer solar

cells. Through previous projects, the first commercial production line for polymer solar cells has been

established and the market potential has been probed through the use of demonstrators.

The goal for this project is to develop competitive polymer solar cells for stand-alone products. This

requires a module power conversion efficiency of 5%, a lifetime of 5 years and a cost below 2 DKK for a

credit card sized polymer solar cell. The unique selling points of the polymer technology, such as

flexibility, low weight, abundant organic materials, and easy adaptable formats will gradually enable new

markets. This development is a step on the path to bulk energy production.

Polymer solar cells are third generation photovoltaic technology consisting of printed layers of polymer

inks. The technology promises lower cost and shorter energy payback time (time in use before the solar

cell has generated the amount of energy used during production) than any other solar technology, but is

still not at its full potential. In this project Mekoprint will work together with a commercial ink supplier and

several potential customers to ensure that the technology has a competitive advantage by the end of the

project period.

DTU Energy Conversion will develop methods to reliably determine polymer solar cell lifetime. Significant

efforts will be spent on accelerated lifetime testing, so that the performance over the lifetime of the solar

cell can be guaranteed. This is not a simple task due to the complex chemistry involved, and is currently

an active field of international research. This is a key area of collaboration between Mekoprint and DTU

Energy Conversion in this project.

Customer dialogs are central to ensure commercial specifications and Mekoprint is in close contact with

several international customers in various markets. Mekoprint will actively promote and push the polymer

solar cells to the market by:

- Demonstrators to highlight the benefits of polymer solar cells presented at e.g. trade shows

- The established sales channels at Mekoprint

- Easy online access to product information and sample service for product developers

- Trade shows, conferences, etc.

The funding for this project enables the polymer solar cell technology to reach the maturity level needed for

market introduction. Through this funded project Denmark will achieve a unique international position by

having an industrial production of polymer solar cells.

Results

The objective of the project is to commercialize polymer solar cells for small independent prod-ucts. For the industry partner and project manager, Mekoprint, the objective was to get com-mercial inks and materials to work in an industrial environment and to direct this development towards customers large enough to reach competitive quantities. The market responded pos-itively during the project, but the performance required for market introduction (efficiency, lifetime and cost) could not be achieved with the current technology and therefore it is decided to stop the project.

In support of the project objective the university partner, DTU, has developed methods for reliable testing and determination of the lifetime of polymer solar cells. Production of polymer solar cells has been carried out at both Mekoprint and DTU and lifetime tests at Mekoprint and DTU have been shown to yield corresponding results.

Key figures

Period:
2013 - 2016
Funding year:
2012
Own financial contribution:
4.67 mio. DKK
Grant:
7.56 mio. DKK
Funding rate:
62 %
Project budget:
12.23 mio. DKK

Category

Oprindelig title
Kommercielle polymersolceller til selvforsynende produkter
Programme
EUDP
Technology
Solar
Project type
Forskning
Case no.
64012-0202

Dokumenter

Participants

MEKOPRINT A/S (Main Responsible)
Partners and economy
Partner Subsidy Auto financing
Danmarks Tekniske Universitet (DTU) 5,17 mio. DKK 3,66 mio. DKK
MEKOPRINT A/S 2,39 mio. DKK 6,89 mio. DKK

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